Monday, December 11, 2023

How (and Why) Industrial Automation Systems Benefit the Businesses That Implement Them

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Industrial automation systems take advantage of computerized control systems, robotics, artificial intelligence, and the internet of things (IoT) to streamline manufacturing processes.

Automation solutions can take the form of either fixed automation or flexible automation. Regardless of the type, there are many different benefits of industrial automation for the businesses that implement them, including but not limited to the following.

Reducing Worker Fatigue, Greater Productivity
Repetitive manual tasks can become tiresome, and boring and result in worker fatigue, which increases the likelihood of human error, which can cause quality control to slip.

Reserving repetitive tasks for machines frees up human capital to invest its attention elsewhere in more stimulating tasks that can promote productivity.

Also, machines can not only often produce more effectively than humans, but they also do so more quickly. This enables industrial automation systems to generate a greater output given the same – or even less – input.

Improving Quality Control, Minimize Incidences of Quality-Check Failures
One of the goals of any production facility, regardless of industry, should be to eliminate mistakes. Mistakes can disrupt processes, adversely affect quality controls, and result in product batches that must be discarded.

All of these are glaring operational inefficiencies that sap resources, time, and money. Industrial automation systems can improve the overall performance of these processes, improving quality control, and minimizing quality control-check failures, which conserves resources.

Better Data Collection
Accurate, efficient data collection is the cornerstone component of the development of any effective industrial process.

Automated controls are more effective at gathering data, can create digital logs with little effort or input, and are more accurate than human supervisors.

This eliminates the tedious process of manual data collection and entry, nearly or fully eliminates errors, and helps improve procedural efficiency. It also enables more accurate reporting and analytics to be drawn.

Generating Operational Efficiencies
Leveraging improved data enables operators to improve procedural efficiencies with ongoing process improvements. Automated systems are more efficient in their use of raw inputs and generate little to no waste.

Before automation, procedural shifts had to be planned and executed manually, but with digital controls and automation, planning and procedural changes can be executed smoothly and quickly.

High Availability
Industrial automation systems that use robotics and computerized controls can work for longer – unlike human operators. Automation also allows procedures and order processing to continue unaided by human intervention.

Better for the Supply Chain and the Environment
Industrial systems that manage order fulfillment or coordinate shipping routes can reduce the strain on a regional supply chain, minimizing wasted fuel, spoiled inventory, and empty warehouse space. For drivers, this can also minimize deadhead miles.

This is better for supply chain partners, carriers, and the environment.

Saving Money (Benefits Business Partners and Customers, Too)
All in all, the bottom line is the proverbial bottom line: money. Implementing industrial automation systems can result in operational efficiencies that save businesses time, resources, human capital, and money.

These savings can be recycled into the system as an investment or passed along to business partners and customers as cost savings.

Moreover, improvements in quality control, and higher-quality finished products, also benefit customers and business partners directly.

Industrial Automation Systems Supplies and Equipment
If your business has already implemented industrial automation systems in some capacity or other, and you need a reliable supplier of system parts and components, visit Products for Automation online at

They carry a wide range of industrial automation parts and supplies, including but not limited to lights and fixtures, electrical connections, conduit systems, electrical enclosures, switches, power cords, sensors, and so much more.

Visit their website for more information or contact them directly at 800-966-2345.

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